ISA-95 equipment model
Summarize
Summary of ISA-95 equipment model
The ISA-95 Equipment Model is an industry standard framework used to represent industrial facilities and their production equipment. It enables you to define hierarchical equipment model templates that mirror your facility’s structure, starting from the site level down to detailed work areas and equipment units. This model supports managing multiple industrial sites and controlling user access to specific site information for security and operational clarity.
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Key Features
- Hierarchical Equipment Modeling: Create a detailed, multi-level equipment model that reflects your industrial facility, organizing entities such as sites, production areas, work centers, and work units in a structured hierarchy.
- Multiple Site Management: Define equipment models for multiple sites, each with its own hierarchy and data, supporting geographically distributed operations.
- Access Control: Assign users to specific sites, enabling controlled access so users only view and manage equipment data relevant to their location.
- Standard Equipment Levels and Types: Utilize predefined levels such as Site, Work Center, and Work Unit, with specialized level types including:
- Process Cell: A focused production area with automated equipment for specific manufacturing stages (e.g., robotic welding cell).
- Production Unit: A coordinated group of process cells handling related operations (e.g., welding, painting, assembling).
- Production Line: A sequential series of cells or units managing complete product manufacturing from raw materials to finished goods.
- Storage Zone: Areas designated for storing raw materials, work-in-progress, or finished products, integrated with inventory management.
- Storage Unit: Specific storage spaces for equipment or materials within a site (e.g., storage for car paint or electrical accessories).
Practical Implications for ServiceNow Customers
By implementing the ISA-95 Equipment Model within ServiceNow’s Industrial Process Manager, you gain a standardized, scalable way to model your industrial assets and production facilities. This helps improve operational transparency, asset management, and security through controlled user access by site. The hierarchical structure facilitates detailed monitoring, data collection, and coordination of manufacturing processes, contributing to better production control and quality management.
The ISA-95 Equipment Model is an industry standard that represents an industrial facility and the production equipment in it. You can describe the Equipment Model entities in your facilities by defining an equipment model template that has different levels and level types.
- Map your equipment model entities. With this map, you create a hierarchical structure.
- Create multiple equipment models for multiple industrial sites.
- Assign users to each site so that you can manage their access to the equipment model information for specific sites. For example, you can designate that users in Atlanta can access only the Atlanta site information but not the data for a site in Michigan. To learn more, see Assign or remove equipment model site access for non-administrators.
The equipment models start at the site level and contain a detailed hierarchical structure that describes each industrial site. You apply an equipment model template to structure this data in a hierarchical sequence.
- The subordinate levels below a site represent the door assembly area, its own subordinate work
centers, and work units.
A work cell is a designated area within a manufacturing facility where a group of resources are strategically arranged to work together and complete a specific task or process efficiently. A work center includes people, machinery, and equipment.
- The Work Centers and Work Unit levels each have level types. In this model, there are four
different level types for the Work Center level:
- Process Cell: A process cell is a specific area within a manufacturing facility dedicated toward a particular stage of production. It includes all necessary equipment such as programmable logical controllers (PLCs),
sensors, and actuators to automate and monitor processes. Process Cell data is collected for control, quality monitoring, and diagnostics.
For example, a robotic welding cell in an automotive factory.
- Production Unit: A production unit is a group of process cells that work together to perform related manufacturing operations. In a production unit, you can coordinate the activities of process cells, manage material
and data flow, optimize processes, and maintain quality.
For example, in a car manufacturing plant, a production unit might include cells for welding, painting, assembling, and packaging.
- Production Line: A production line is a sequence of process cells or production units that manufacture a product from start to finish. A production line provides overall control and monitoring, coordinate activities of
all cells and units, manage the entire process from raw materials to finished goods.
For example, an automotive assembly line where parts are assembled into a complete vehicle.
- Storage Zone: A storage zone is a designated area for storing raw materials, work-in-progress items, or finished goods. A storage zone requires inventory management systems to maintain efficient material flow and
availability.
For example, a warehouse for storing raw materials before production or finished goods that are waiting for shipment.
- Storage Unit: A storage unit in an industrial site refers to a designated space or structure used for keeping specific equipment, materials, or products.
For example, in a car manufacturing plant there are designated storage units to store car-paint, electrical accessories, and raw steel.
- Process Cell: A process cell is a specific area within a manufacturing facility dedicated toward a particular stage of production. It includes all necessary equipment such as programmable logical controllers (PLCs),
sensors, and actuators to automate and monitor processes. Process Cell data is collected for control, quality monitoring, and diagnostics.