- Purpose IT focuses on data management, communication and supporting business functions (such as finance, HR and information storage). It manages and ensures data availability and integrity. OT, by contrast, is concerned with controlling and monitoring physical processes and equipment, which is essential for industries like manufacturing, utilities and transportation. Its role centres on maintaining safety, efficiency and continued operations.
- Environment IT operates in traditional computing environments, including data centres, the cloud and end-user devices like computers and smartphones. OT, however, functions in industrial settings and operates with specialised machinery and control systems. This often includes equipment like programmable logic controllers (PLCs), SCADA systems and even robots designed to monitor and control physical processes.
- Security IT security is built around the concept of data protection—only allowing data access to authorised individuals. OT security prioritises the safety and functionality of physical processes, as an OT failure could lead to operational downtime, equipment damage or harmful accidents. The focus in OT security is on ensuring that machinery and systems remain functional and secure.
- System updates IT systems typically receive frequent updates (either scheduled or automated) to enhance performance and keep software current, while also patching any known vulnerabilities. OT systems have a much longer lifespan and may require less frequent updates, as this kind of maintenance can disrupt critical industrial processes. When updates are needed, they are carefully managed to minimise downtime and avoid impacting operational continuity.
- Device adaptability OT network devices are often compact and modular, allowing for installation in a range of locations (walls, poles, within vehicles and industrial equipment etc.). In contrast, IT hardware is generally confined to data centres or office environments.
- Industrial durability OT network infrastructure is usually rugged enough to survive deployment in industrial conditions. Devices must withstand exposure to extreme temperatures, shock, vibration, moisture, corrosive chemicals and other harsh elements. IT equipment typically does not require this kind of protection.
- Specialised connectivity OT networks often support specialised interfaces for industrial internet of things (IIoT) connectivity, which extend communication range and power efficiency. IT networks typically use Ethernet or wi-fi, prioritising speed and increased data throughput.
- Communication protocols OT devices rely on unique communication protocols to connect with IoT sensors and machines. These protocols establish specialised communication for industrial operations, differing significantly from standard IT protocols.
- Purpose-built vs. general-purpose OT devices are designed for specific industrial tasks, such as controlling machinery or monitoring physical processes, often requiring 24/7 reliability. In contrast, IT devices support general-purpose tasks like data processing and storage.
- Lifespan and durabilityOT devices must operate continuously for many years, often in challenging conditions like extreme temperatures or high vibration environments. IT devices have shorter lifespans, typically around 3-5 years, and are normally kept in climate-controlled settings.
- Operating systems and software IT devices use widely adopted operating systems like Windows, iOS and Linux, making them relatively easy to update and maintain. OT devices tend to often run on specialised (or even proprietary) software and may incorporate unique communication protocols, making them harder to update and integrate.
- Maintenance and accessibility IT devices are easier to maintain, with regular updates and straightforward replacement options. OT devices may be installed in remote or industrial locations, making access difficult. Maintenance of these devices is often a complex task, as changes can impact the entire industrial process.
Differences notwithstanding, IT and OT may have more in common than they have setting them apart. Particularly as technology and cybersecurity needs continue to evolve, they share a number of central goals and approaches:
- Operational efficiency
Both OT and IT work to improve efficiency within organisations. IT does this by optimising data management and business processes, while OT focuses on enhancing the performance of industrial processes. - Technology adoption
IT and OT similarly integrate advanced technologies like artificial intelligence (AI), machine learning (ML) and cloud computing. These tools improve data analysis, automation and decision-making, driving more effective operations in both fields. - Multifaceted skills
As OT and IT converge, the workforces that interact with them increasingly require interdisciplinary expertise. This makes it possible to manage cybersecurity, troubleshoot integrated systems and maximise the benefits of OT and IT resources. - Access control
Both OT and IT enforce strict access control measures to ensure that only authorised personnel can get into sensitive systems or data. This protects against unauthorised interference, regardless of whether the target is data or physical equipment. - Data security
Both fields prioritise data security to protect against breaches and unauthorised access. In OT, this includes protecting data that is essential for physical processes, while IT security focuses on business and customer data. - Trusted inventory
Maintaining a verified inventory of assets is essential regardless of environment, helping ensure that all hardware and software are secure, compliant and operating as intended. - Threat/risk visibility
Both OT and IT rely on threat detection tools to monitor systems for potential risks. While the types of risks differ, there is always a shared need for observability into systems and their vulnerabilities. - Coordinated, consistent execution
In both domains, consistent execution of security protocols and system operations is essential. This coordinated approach helps ensure that disruptions are minimised and that operations run smoothly and securely.
Additionally, the teams and departments in support of these areas benefit from working together. OT and IT teams can leverage each other's strengths to boost operational efficiency and reliability. For example, OT systems generate large amounts of data that, when processed by IT's analytics capabilities, yield actionable insights into process optimisation and maintenance management. This technical alignment ensures that both systems work in sync, providing more comprehensive data and enhanced operational control.